Line of machines for filling, sealing and packaging food – GRUNWALD, DiKon, ILPRA, Packaging Automation

Set of 7 industrial machines and equipment intended for filling, dosing, sealing, closing, packaging and preparation of food products. The set includes devices from renowned manufacturers, among others. GRUNWALD, DiKon, ILPRA, Packaging Automation as well as UNI-MASZ Juszczuk.

Machines can be used in food processing plants, meat, fish, and fruit-and-vegetable processing, in the production of ready-made meals and gastronomic products, and in food packaging lines.

1.  Automatic filling and capping machine for GRUNWALD Flexliner XL-S/1 (CZ1001)

GRUNWALD Flexliner XL-S/1 this is an industrial automatic bucket filling and sealing machine, designed to perform the product dosing process, film sealing, and automatic lid application and pressure

The machine is equipped with two independent product tanks with a capacity of 30 liters each, a dosing system, and a synchronized conveyor moving buckets in a single row through successive workstations.

The machine is intended for working with large circular pails with a diameter from 187 to 250 mm. The automatic process includes transporting the packaging through successive stations: dosing, sealing and punching of the film, placing the lid, pressing, and removing the finished pail. The construction made of stainless steel and aluminum is adapted for use in the food industry conditions.

Overall dimensions

• length: approximately 6200 mm
• width: about 1000 mm
• Height: approximately 2760 mm

Technical data

• Manufacturer: GRUNWALD
• Model / type: Flexliner XL-S/1
• machine number: WK36/09
• year of production: 2010
• type of device: automatic filling and capping machine for buckets
• performance: 5–12 strokes/min, depending on the size of the bucket, the amount of product being filled, its consistency, and the packaging material used
• power supply: 3 × 400 V / N / PE
• frequency: 50 Hz
• power consumption: about 3 kW
• compressed air: about 600 L/min
• working pressure: 6 bar
• Supported packages
• round bucket Ø 187 × 138 mm + lid Ø 187 mm
• round bucket Ø 210 × 180 mm + lid Ø 210 mm
• round bucket Ø 210 × 195 mm + lid Ø 210 mm
• round bucket Ø 250 × 245 mm + lid Ø 250 mm

Application

Automatic filling-sealing machine GRUNWALD Flexliner XL-S/1 can be used in:

• in food industry plants,
• lines for automatic filling of buckets,
• production of liquid and semi-liquid products,
• in food packaging plants into large packages,
• lines requiring welding of buckets with foil and sealing with a lid,
• automatic packaging lines,
• facilities requiring hygienic construction of equipment.

2. Automatic cup filling and sealing machine GRUNWALD Hittpac AKH-019SE/1 (CZ1002)

GRUNWALD Hittpac AKH-019SE/1 this is an industrial automatic cup filling and capping machine, designed to dose the product into finished packages, apply caps, and seal them. The machine was built with the aim of operating in the food industry and under conditions requiring a high level of hygiene.

Overall dimensions

• length: approximately 3630 mm
• width: approximately 2530 mm
• Height: about 2000 mm
• machine mass: about 1300 kg

Technical data

• Manufacturer: Herbert GRUNWALD GmbH
• Model / type: Hittpac AKH-019SE/1
• Machine number: WK35/09
• year of production: 2010
• type of device: automatic cup filling and capping machine
• performance: approximately 1500–2000 cups/h
• power supply: 3 × 400 V / N / PE
• frequency: 50 Hz
• power: about 2 kW
• current consumption: about 8 A
• compressed air: about 400 L/min
• working pressure: 6 bar
• mass: about 1300 kg
• CE marking: yes
• Supported packages
• round mug Ø 110 × 80 mm + lid Ø 110 mm
• round mug Ø 110 × 125 mm + lid Ø 110 mm
• round mug Ø 110 × 145 mm + lid Ø 110 mm

Application

Automatic filling-sealing machine GRUNWALD Hittpac AKH-019SE/1 may be used in:

• in food industry plants,
• automatic cup filling lines,
• production of liquid and semi-liquid products,
• in food packaging plants into cups,
• lines of dosing and closing of finished packaging,
• facilities requiring hygienic construction of equipment.

3. Automatic tray sealer Packaging Automation Eclipse SL2 (CZ1003)

Packaging Automation Eclipse SL2 this is an industrial automatic tray sealer designed for hermetically sealing ready-made trays using film fed from a roll.

The machine is designed for operation on automatic and semi-automatic packaging lines. It can be used, among other things, for packaging meat, cold cuts, fish, ready-made meals, deli products, dairy, vegetables, and other food products.

Overall dimensions

• length: 2825 mm
• width: 910 mm
• Height: 1965 mm

Technical data

• Manufacturer: Packaging Automation Ltd
• Model: Eclipse SL2
• performance: up to about 54 packs/min
• number of pallets per cycle: 1–3
• maximum width / diameter of the tray: 300 mm
• maximum depth of the tray: 120 mm
• maximum tray length for 1 piece per cycle: 475 mm
• maximum length of the tray for 2 pcs./cycle: 223.5 mm
• maximum tray length for 3 pcs./cycle: 139.5 mm
• working area dimensions / bed: 510 mm
• power supply: 415 V, 3 phases, 50/60 Hz
• compressed air: about 5.5 bar

Application

Automatic tray-sealing packer Packaging Automation Eclipse SL2 can be used in facilities:

• meat and poultry,
• fish processing,
• gastronomic
• producing ready meals,
• fruit and vegetable processing,
• dairy,
• industrial catering,
• confectioning and packaging of food.

4. Automatic line for filling and closing DiKon LWB-003 buckets

DiKon LWB-003 this is an industrial automatic line for filling, sealing, and closing buckets, designed for dosing product into ready-made packages, hermetic sealing with film from a roll, cutting film, and applying and pressing lids.

The machine is equipped with two independent product tanks with a capacity of 30 liters each, a dosing system, and a pacing conveyor guiding buckets in a single row through successive work stations. The line is adapted for packaging with a capacity of 3, 5, and 10 liters, and its mechanical throughput ranges from 300 to 800 packages per hour.

Overall dimensions

• length: 5100 mm
• width: 1100 mm
• Height: 2500 mm
• gross mass: about 1500 kg

Technical data

• Manufacturer: DiKon
• model / type: LWB-003
• type of device: automatic line for filling and closing buckets
• factory number: 314
• year of production: 2016
• mechanical efficiency: 300–800 packages/h
• supported packaging capacities: 3 l, 5 l and 10 l
• number of transport tracks: 1
• number of product tanks: 2
• tank capacity: 30 l each
• product inlet diameter: DN 40
• power supply: 400 V
• control voltage: 24 V DC
• frequency: 50 Hz
• power demand: 4,5 kW
• working pressure of compressed air: 0.6–0.8 MPa
• demand for compressed air: about 20 m³/h
• material of construction: AISI 304 stainless steel
• mass: about 1500 kg
• ambient temperature during operation: 2–4°C

Application

Automatic DiKon LWB-003 filling and capping line can be used in:

• in food industry plants,
• lines for automatic filling of buckets,
• fruit and vegetable processing,
• plants producing liquid and semi-liquid products,
• product packaging lines in buckets,
• processes requiring sealing buckets with film from a roll,
• automatic application and pressing of caps,
• facilities requiring equipment made of stainless steel.

5.  Semi-automatic bucket welder 3L DiKon LWB-001

3L DiKon LWB-001 is an industrial semi-automatic heat sealer intended for pouching and hermetic sealing of buckets and other plastic packaging. The device is used primarily in the food industry, where a tight, aesthetically pleasing and repeatable closure of the packaging is required.

The machine combines manual feeding and reception of packages with automated execution of the main sealing process. As a result, it can be used both as a standalone packaging station and as an element of a larger production line.

Dimensions:

• Length – 1,780 mm
• Width - 672 mm
• Height – 2,047 mm

Technical data:

• Manufacturer - 3L DiKon
• Model LWB-001
• Device type - Semi-automatic bucket welder
• Intended use - Foiling and thermal sealing of packages
• Application - Food industry
• Supported packaging - Buckets with a capacity of approx. 3 l*
• Performance - approx. 400–900 pcs./h*
• Power supply - 400 V
• Control voltage 24 V DC
• Power / electrical protection 4 kW
• Demand for compressed air ~10 m³/h
• Mass ok. 350 kg

The device is equipped with:

• machine bearing structure,
• thermo-welding film assembly,
• material feeding and guiding system
• packaging positioning mechanism,
• bucket trolley system,
• guiding elements and transport rollers,
• pneumatic actuating units,
• electrical control system,
• operator panel,
• protective elements,
• emergency stop.

6.    Automatic tray welder ILPRA Speedy PN10-N

Automatic industrial latch sealer for trays and containers ILPRA Speedy PN10-N, intended for packaging food products by sealing packaging with a heat seal foil. The machine is equipped with an automatic package transport system and foil feeding from a roll. The construction, mainly made of stainless steel, enables use of the device in food industry plants.

The machine can operate with various tray and container formats after applying the appropriate tooling.

Overall dimensions

• Length: approx. 2875 mm
• Width: approx. 955 mm
• Height: approx. 1575 mm
• Mass: 400 kg

Technical data

• Model: Speedy PN10-N
• Year of manufacture: 2012
• Power supply: 400 V, 3 phases + N
• Operating pressure of pneumatic installation: about 6 bar
• Max. welding area: approx. 380 × 270 mm
• Max. package height: approx. 135 mm
• Packaging feeding: automatic
• Feeding film: automatic, from roll
• Waste film reception: automatic
• Construction: stainless steel
• Control: electronic
• Country of production: Italy

Application:

sealing and wrapping trays and containers used, among others, for packaging fruits, vegetables, ready meals, gastronomy products, meats and other food items.

7.    Water-air wash with UNI-MASZ Juszczuk electric pump

Industrial water-air washer UNI-MASZ Juszczuk intended for washing, rinsing and cleaning fruits and vegetables. The product is fed into the washing tub, where the cleaning process takes place using water and forced water-air movement. Then the product is transported by a conveyor-elevator to the next stage of the technological process.

The machine is made of acid-resistant steel, suitable for use in the food industry. The construction allows the device to be connected into a fruit and vegetable processing production line.

Overall dimensions

• length: 5000 mm
• width: 1600 mm
• Height: 2500 mm

Technical data

• product transport: portable belt conveyor with water spray coating
• - length – 1600 mm
• technological process: washing and rinsing
• washing system: water bath / forced water movement (air pump)
• washing tank: stainless steel
• - width – 1200 mm
• - depth – 750 mm
• - length – 2500 mm
• construction: stainless steel / corrosion-resistant steel
• work: continuous
• operation status indication: light column
• application: food industry
• product用途: fruits and vegetables
• ability to operate on a technological line: yes

Application: washing of fruit and vegetables and raw materials intended for further sorting, slicing, blanching, freezing or packaging.

8. Automatic Ishida checkweigher with detector and Intrex labeler

Ishida DACS-G-S015-24-WP-I-S is an industrial automatic weight checker (checkweigher) forming part of a system intended for control and labeling of products on a production or packaging line.

The set consists of an Ishida checkweigher, a detector, and an Intrex labeler. It enables product control during transport and automatic labeling. The individual devices are connected via a conveyor system, allowing them to operate in a single production line.

Technical data – Ishida weight

• Manufacturer: Ishida Europe Limited
• series: DACS-G-S
• type: DACS-G-S015-24-WP-I-S
• serial number: 560013340
• type of device: automatic checkweigher / checkweigher
• version: EU
• mark: CE
• MID: yes

The set also includes a detector, an additional stage of product inspection, and the Intrex labeler, intended for automatic application of labels on products or packaging.

Application

Ishida system with detector and Intrex labeling printer can be used in:

• in food industry plants,
• automatic packaging lines,
• dynamic control of product mass,
• product inspection using a detector,
• automatic labeling of packages,
• packaging lines for finished products.