Bean Stringing Line for Processing Green Beans 3.5 t/h

Line for processing green beans up to 3.5 t/h

I. Loader with vibratory feeder

Dimensional dimensions:

• Depth: 2,630 mm;
• Width: 1.570 mm;
• Height: 3,560 mm.

Technical data :

• Type: WOW – 5 F;
• Serial number: 1088211;
• Fan: Manufacturer: Convector/Inducta;
• Fan type: WOK 800 L;
• Fan motor power: 5.5 kW;
• Fan speed adjustable by inverter;
• Vibratory feeder:

- Two vibrating motors;

- Vibration motor power: 0.17 kW;

• Performance: 5,000 kg/h
• Engine: 5.93 kW;
• Total device weight: 760 kg.

II. FEMIA 2-chamber scrubber-descaler with threshold discharge conveyor

Dimensions:

• Overall length – 6,450 mm;
• Overall width – 2,190 mm;
• Overall height – 2,400 mm.

Descaling chamber:

Overall dimensions

• Length – 4,280 mm
• Width – 2,190 mm;
• Height – 1,700 mm.

Internal dimensions:

• Length – 4.000 mm;
• Width – 1,240 mm
• Depth – 1,390 mm.

Drainage chamber:

Overall dimensions

• Length – 2,320 mm
• Width – 1,860 mm;
• Height – 880 mm.

Internal dimensions:

• Length – 840 mm;
• Width – 1,500 mm;
• Depth – 600 mm.

Threshold receiving conveyor:

Dimensions:

• Tape length – 2,700 mm;
• Band width – 670 mm;
• Cutoff height – 70 mm;
• Threshold width – 600 mm;
• Clearances between thresholds – 170 mm

Technical data:

• The water circulation system consists of 5 circuits powered from 1 manifold, turbulent water flow is generated by nozzles located on the piping of individual circuits
• Water pump - power 10 kW;
• Moving raw material from the descaling chamber is done with a water jet from nozzles, and collection via a belt conveyor with a trough (dewatering) belt
• Fabrication of baths and conveyors – stainless steel
• Construction of water circulation system – galvanized steel pipes

III. Bean stringing machine "Jorgensen"

Overall dimensions:

• Length - 3,600 mm;
• Width - 1,800 mm;
• Height - 2.000 mm.

Dimensional drum dimensions:

• Length - 2.500 mm;
• Diameter - 1.150 mm
• Number of breaking hooks – 72 pcs. (in 8 spiral rows of 9 pcs per row);
• Construction and machine drum – galvanized;
• Fill, discharge, drum guards and motor guards - stainless steel;
• Drum drive motor – 1.5 kW;
• Drive shaft worm gear motor – 1.1 kW.

IV. Bean pod cut-off HERBORT ends (3 pieces)

Used HERBORT bean tip trimmer is a industrial device designed for automatic trimming of bean tips. The machine is ideal for vegetable processing plants, preparing the raw material for further processing, such as freezing or canning.

Main applications:

• Cutting green bean tips
• Preparation of beans for further processing in food plants

Technical data and dimensions:

• Total length: 3 000 mm
• Overall width: 1 800 mm
• Overall height: 2 600 mm
• Working length of drum: 2 000 mm
• External diameter of the drum: 1 200 mm
• Inner diameter of drum: 900 mm
• Height to fill: 1 960 mm
• Drum drive: motor reducer with power 1.5 kW

Advantages of the bean cutter HERBORT:

• High processing efficiency of beans
• Solid and durable construction
• Easy integration with the production line
• Simple operation and maintenance

V. Untrimmed bean end separator "Herbort"

Device for separating uncut bean ends, made entirely of stainless steel. The “Herbort” separator is intended for use in legume processing plants, providing high efficiency and precision of separation.

Dimensions:

• Total length: 4.500 mm
• Overall width: 1,730 mm
• Overall height: 2,000 mm

Technical data of the separating drum:

• Drum length: 4.000 mm
• Drum diameter: 1.250 mm
• Wall thickness of drum: 2 mm
• Reinforced drum with external flanges
• Distances between frames:
• I–II: 730 mm
• II–III: 945 mm
• III–IV: 945 mm
• IV–V: 730 mm
• Slot width in the drum: 3 mm
• Length of gap in the drum: 132 mm

Dimensions of the sorting conveyor:

• Length: 4.100 mm
• Width: 220 mm
• Side height: 130 mm
• Vibration trough

Drive technical data:

• Speed-controlled gear motor
• Motor: 0.75 kW, 1,370 RPM
• Regulation range of the reducer: 54 – 270 rpm

Special features:

• Fully made of corrosion-resistant stainless steel – corrosion-resistant and easy to maintain hygienic
• Reinforced drum with stiffeners provides stability and durability during continuous operation
• The rotation control allows adjusting the separation speed to the type of beans
• Vibrating trough ensures effective transport of sorted material

VI. Bean end cutter "Femia" (1 piece)

The "Femia" bean pod cutter is an industrial device designed for fast and precise trimming of bean ends, increasing production line efficiency. Solid construction and a modern gearmotor ensure reliable operation and long service life of the device.

Dimensions:

• Length: 3.080 mm
• Width: 1,100 mm
• Height: 2,000 mm

Technical data:

• Working length of the drum: 1,900 mm
• Cylindrical drum cross-section: Ø 750 mm
• Height to fill: 1.370 mm, fill cross-section: Ø 500 mm
• Height to discharge: 1,080 mm, discharge cross-section: 600 mm
• Drive: gearbox, 1,480 rpm
• Cutting knives: 16 pcs.

Advantages of the trimming machine "Femia":

• Precise and fast trimming of bean tips
• Solid and durable construction ensuring long service life
• Efficient motor-reducer drive enables continuous operation

VII. Green bean slicing machine "JORGENSEN" (3 pieces)

Dimensions:

• Length – 1,280 mm;
• Width – 1,150 mm;
• Height – 1,950 mm.

Technical data:

• Stainless steel construction;
• Throughput: 1.5-1.8 t/h of input with beans of 9-11 mm diameter;
• Diameter - 1,600 mm;
• Motor: 2.2 kW - 1,400 rpm

VIII. Herbort drum blancher

Herbort drum blancher from a German manufacturer, intended for the food industry. The device enables efficient blanching of vegetables and fruits in steam, with precise temperature control and drum rotation regulation, ensuring preservation of product quality and color.

Dimensions:

• Length: 4.000 mm
• Width: 2,100 mm
• Height: 2,790 mm

Working dimensions of the drum:

• Length: 3.000 mm
• Diameter: 1.500 mm

Technical data:

• Drum drive: speed-controlled geared motor
• Engine power: 2.5 kW, 1,440 rpm
• Power transmission: chain
• Equipped with 4 inspection covers
• Steam supply in an open system
• Temperature regulation: thermoregulation
• Belt drives with manual steam valves
• Working parts made of stainless steel
• Blancher construction: painted steel

Benefits:

• Efficient and uniform blanching of large batches of product
• Control of drum speed for full process control
• Solid robust, durable construction
• Hygienic construction of product-contact components

IX. Water-cooled conveyor "CABINPLANT"

The CABINPLANT belt water chiller is an industrial device designed for intensive and uniform cooling of food products after thermal processing, such as blanching or boiling. The belt construction combined with a multicircuit spray system provides effective reduction of the product temperature while preserving its quality, structure and sensory attributes.

The device is designed for continuous operation in modern technological lines of the food industry.

Overall dimensions

• Total length: 6 550 mm
• Overall width: 2 320 mm
• Overall height: 2 300 mm

Technical and construction data

Product unfolding system

• Screw feeder evenly distributing product onto the belt
• Working length of the tape: 6 200 mm
• Working width of the band: 1 850 mm

Cooling system

• 6 spray sections for intensive product cooling
• 6 supply pumps for spray sections:
• each pump: motor 0.55 kW, 1,395 rpm
• Circulation pump: 0.55 kW, 1 395 rpm

The multi-stage spraying system allows gradual and controlled cooling of the product.

Transport system

• Modular-polyethylene belt:
• tape length: 5 250 mm
• tape width: 465 mm
• Belt drive:
• gear ratio
• engine 0.37 kW, 1 235 rpm

The belt provides stable product transport and high resistance to water exposure and low temperatures.

Other components

• Sort tank
• Integrated CIP cleaning and rinsing system
• Execution: stainless steel (whole)

Features and advantages of the device

• Efficient and uniform water cooling
• Continuous operation process, ideal for high throughput
• CIP system, enabling fast and hygienic cleaning of installations
• High durability and corrosion resistance
• Compliance with sanitary standards of the food industry
• Easy integration with blanchers and other devices of the production line

Application

CABINPLANT water cooling conveyor is used in:

• vegetable and fruit processing plants,
• frozen food production lines,
• food industry requiring rapid cooling of products,
• modern technological installations with high hygienic standards.