Fry potato production line with capacity up to 5 t/h of raw material

I. FEMIA 2-chamber scrubber-descaler with threshold discharge conveyor

Dimensions:

• Overall length – 6,450 mm;
• Overall width – 2,190 mm;
• Overall height – 2,400 mm.

Descaling chamber:

Overall dimensions

• Length – 4,280 mm
• Width – 2,190 mm;
• Height – 1,700 mm.

Internal dimensions:

• Length – 4.000 mm;
• Width – 1,240 mm
• Depth – 1,390 mm.

Drainage chamber:

Overall dimensions

• Length – 2,320 mm
• Width – 1,860 mm;
• Height – 880 mm.

Internal dimensions:

• Length – 840 mm;
• Width – 1,500 mm;
• Depth – 600 mm.

Threshold receiving conveyor:

Dimensions:

• Tape length – 2,700 mm;
• Band width – 670 mm;
• Cutoff height – 70 mm;
• Threshold width – 600 mm;
• Clearances between thresholds – 170 mm

Technical data:

• The water circulation system consists of 5 circuits powered from 1 manifold, turbulent water flow is generated by nozzles located on the piping of individual circuits
• Water pump - power 10 kW;
• Moving raw material from the descaling chamber is done with a water jet from nozzles, and collection via a belt conveyor with a trough (dewatering) belt
• Fabrication of baths and conveyors – stainless steel
• Construction of water circulation system – galvanized steel pipes

II. Drum washing machine for potatoes with water spray

Designed for washing root vegetables.

Baffle made of corrosion-resistant steel, housing of corrosion-resistant steel, construction - carbon steel.

Dimensions:

• Length – 5.100 mm;
• Width – 1,200 mm;
• Height – 2,500 mm.

Technical data:

• Installed power - 1.5 kW;
• Throughput – 5 t/h;
• Water demand – 4,000 l/h;
• Water pressure – 4 kg/cm²;
• Drum RPM – 12 U/min;
• Drum diameter - 900 mm;
• Drum length - 4,600 mm;
• Mass – 1.775 kg.

III. A unit for pressure scalding of root vegetable epidermis

Pressure steam peeling unit for root vegetables, intended for processing potatoes and other tuber vegetables. The device enables effective skin removal while preserving raw material quality, using high-pressure steam and an automated peeling process.

Dimensions:

• Length: 7.600 mm
• Width: 3,850 mm
• Height: 4,100 mm

Team composition:

1. Loading conveyor for the scales – rubber threshold belt, length 3,800 mm, width 740 mm, lifting height 4,100 mm, gap between thresholds 290 mm

2. Raw material portion weigher – load cell based, belt 600 x 1,250 mm, opening hopper with pneumatic cylinder

3. Warming/evisceration unit (pear budding blister opener Komen Kuin) – capacity 300 l, working pressure up to 14 atm, steam consumption approx. 0.3 kg per 1 kg of raw material, dosing controlled by a steam actuator

4. Chutes for steamed raw material and screw receiver – screw length 3,600 mm, cross-section 390 mm, stroke 200 mm

5. Steam expansion tank – 750 l

6. Automatic valves and pressure piping

Technical data:

• Performance: approx. 3 t/h
• Construction: dosing feeder, screw feeder and control boxes – stainless steel; the rest – painted steel

Benefits:

• Efficient scalding of root vegetables and rapid skin removal
• Efficient process through automation and steam pressure
• Solid construction with stainless steel components
• Optimal steam consumption (approx. 0.3 kg/kg of raw material)
• 
  

IV. 12-roll vegetable peeler (i.e., potato, carrot, etc.) - "BACKUS"

12-roller BACKUS deburring brush is an industrial device designed for mechanical cleaning and polishing of root vegetables such as potatoes, carrots or beets. The machine was designed by a renowned manufacturer Backus B.V. (Netherlands) for continuous operation in food industry production lines.

Construction based on a system of 12 parallel rollers provides intensive, yet controlled rubbing of vegetable surfaces, minimizing raw material waste.

Overall dimensions

• Total length: 3 800 mm
• Overall width: 1 500 mm
• Overall height: 2 000 mm
• Additionally: + 600 mm – attached feet

The frame construction allows adjusting the height of the equipment to the other elements of the production line.

Technical data

• Manufacturer: Backus B.V., Netherlands
• Material: stainless steel
• Number of rolls: 12 pcs
• Roll length: 3 000 mm
• Roller diameter: 105 mm
• Regulated roller speed

Drive and power

• Motor with worm gear: 0.6 kW
• Two gear motors: 2 × 5.5 kW (each drives 6 rollers)
• Total power of the device: 11.7 kW

Inspection table

Dimensions:

• Length - 6.200 mm;
• Width – 1,300 mm;
• Height – 1,900 mm (with lighting)

Technical data:

• Polyurethane tape - white;
• Tape length – 6,000 mm;
• Band width - 800 mm;
• Height to the working surface of the belt – 1,250 mm (adjustable ± 400 mm;
• Motor – gear motor – 0.57 kW – 1,310 RPM;
• Four lighting lamps;
• On four rotating wheels;
• Completely stainless steel.

VI. Descaler with inclined-discharge transporter

Dimensions:

• Overall length - 4.950 mm;
• Overall width - 1,400 mm;
• Overall height - 1.570 mm.

Technical data:

• Dimensions of descaling tank:

- Length of the tub - 2,000 mm;

- Width of tub - 800 mm;

- Depth of tub - 520 mm;

• Fill height - 970 mm;
• Moving the raw material from the descaling chamber is performed using a horizontal water jet.

forced by a circulation pump and rotary selector of the impeller;

• Dimensions of the receiving inclined conveyor:

- Length - 1.800;

- Width - 750 mm;

- Height - 1,850 mm.

• Execution - fully stainless steel.

VII. Urschel Slicer

Dimensions:

• Length - 1.850 mm;
• Width - 2,200 mm;
• Height - 1,760 mm.

Technical data:

• Manufacturer - Urschel;
• Model - Q (QuantiCut Dicer);
• Maximum dimensions of the cut product - 254 mm (in each direction);
• Engine power - 7.5 kW;
• Output depending on cutting size – 6 - 10 t/h;
• Hinged lids and sliding covers provide easy access and simplify cleaning;
• Ready for continuous operation;
• Kroi - slices, sticks, cubes;
• Very easy knife system replacement - by 1 person;
• The machine is used for slicing various types of vegetables - potatoes, carrots, beets, turnips, parsley, celery, pineapples, peppers and many other kinds of vegetables;
• Current tooling for cube – 10x10x10 mm (LxWxH);
• Construction - stainless steel.

IX. Stuffer/feeder from slicing machine to blanching line

Dimensions:

• Total length - 4.000 mm;
• Overall width - 1.250 mm;
• Dump height - 2.400 mm;

Technical data:

• Loading height - 600 mm;
• Threshold tape, polyethylene;
• Inclination angle - 45°;
• Working length of the belt - 3,800 mm;
• Total belt width - 420 mm;
• Working width of the belt - 300 mm;
• Height of spacers - 80 mm;
• Clearance between grabbers - 450 mm;
• Drive - motor pulley;
• Under the conveyor trough
• Construction - stainless steel;
• All steerable wheels with locks.

Drum blancher "HERBORT" type 98A

HERBORT 98A Drum Blancher is an industrial device designed for blanching vegetables, including green peas, in industrial processes. It provides precise heat treatment of products while minimizing quality and color losses in vegetables. It is reliable, easy to operate, and energy efficient.

Overall dimensions

• Total length: 6 900 mm
• Width: 1 950 mm
• Height: 2 060 mm
• Height with upper cover open: 2,340 mm

Technical data

• Performance with green peas:
• 2 minutes of blanching: 13,000 kg/h
• 4 minutes blanching: 6,500 kg/h
• Steam demand: 135 kg per ton of product at 6 bar
• Tank capacity: 3 000 L
• Drum length: 5 000 mm
• Drum diameter: 1 000 mm
• Power requirement: 1.9 kW
• Net weight: 2 600 kg

Advantages and features of the device

1. High efficiency – enables processing large quantities of vegetables in a short time.
2. Energy efficiency – low power consumption with high production efficiency.
3. Large capacity – a 3,000 L bath allows processing of substantial batches of products.
4. Solid construction – ensures long device life and operational stability.
5. Easy access for servicing and cleaning thanks to the ergonomic cover and thoughtfully designed drum construction.

Application

HERBORT 98A drum stretcher is ideal for:

• vegetable processing plant,
• frozen food manufacturers and canned vegetables

XI. Inclined belt conveyor feeding from the pre-blancher

to end blanching blancher

Dimensions:

• Length – 2,400 mm;
• Width – 1,200 mm;
• Height to discharge – 1,700 mm;
• Height to fill - 1.150 mm.

Technical data

• Working belt width – 880 mm;
• Distance between fixtures – 205 mm;
• Raising height of take-off piece – 20 mm;
• Adjustable feet;
• Motor with gearbox – 0.75 kW – 1,400 rpm
• Stainless steel construction.

XII. Drum blancher "HERBORT" type 98A

HERBORT 98A Drum Blancher is an industrial device designed for blanching vegetables, including green peas, in industrial processes. It provides precise heat treatment of products while minimizing quality and color losses in vegetables. It is reliable, easy to operate, and energy efficient.

Overall dimensions

• Total length: 6 900 mm
• Width: 1 950 mm
• Height: 2 060 mm
• Height with upper cover open: 2,340 mm

Technical data

• Performance with green peas:
• 2 minutes of blanching: 13,000 kg/h
• 4 minutes blanching: 6,500 kg/h
• Steam demand: 135 kg per ton of product at 6 bar
• Tank capacity: 3 000 L
• Drum length: 5 000 mm
• Drum diameter: 1 000 mm
• Power requirement: 1.9 kW
• Net weight: 2 600 kg

Advantages and features of the device

1. High efficiency – enables processing large quantities of vegetables in a short time.
2. Energy efficiency – low power consumption with high production efficiency.
3. Large capacity – a 3,000 L bath allows processing of substantial batches of products.
4. Solid construction – ensures long device life and operational stability.
5. Easy access for servicing and cleaning thanks to the ergonomic cover and thoughtfully designed drum construction.

Application

HERBORT 98A drum stretcher is ideal for:

• vegetable processing plant,
• frozen food manufacturers and canned vegetables

XIII. Fan dryer - stainless steel

The device is used to dry products after blanching, by air blown through five fans distributed evenly along the entire length of the device.

Overall dimensions

• Overall length - 6.350 mm;
• Overall width – 1,100 mm;
• Height 1,440 (with control box – 1,600 mm)

Technical data

• Band width – 800 mm;
• Working length of tape – 6,250 mm;
• Fill height:

- Width - 800 mm;

- Length – 450 mm;

- Depth - 200 mm;

• Product drying fans - 5 pcs. (radial);
• Power of one fan – 0.18 kW. – 1,440 rpm.
• Motor power of the belt drive – 0.75 kW with smooth feed adjustment;
• Speed adjustment of the belt feed via inverter;
• Equipped with side inspection covers;
• On four wheels – two steering with locks;
• Twill – mesh, stainless;
• Execution - stainless

XIV. Florigo Fryer

FLORIGO industrial belt fryer – line for continuous frying of food products.

Reputable Dutch manufacturer’s belt fryer FLORIGO, intended for continuous frying of food products. Appliances of this brand are used in modern food processing plants worldwide and valued for high build quality, durability, and reliability.

The machine is made entirely of stainless steel and adapted for continuous operation. Due to its modular design, it can be a component of a complete technological line or integrated into an existing production process.

Possible application

• french fry production,
• potato chips,
• fried snacks,
• breaded products,
• nuggets,
• cutlets,
• fish products,
• vegetables and other products requiring a continuous frying process.

XV. French fries fryer chiller after frying

Dimensions:

• Overall length – 6.400 mm;
• Overall width – 1.113 mm;
• Overall height – 1,500 mm.

Technical data:

• Twill – mesh – stainless steel;
• Tape length – 6,150 mm;
• Band width – 730 mm;
• Conveyor belt drive - motor - 0.37 kW;
• Smooth adjustment of belt feed
• Feed material height - 1,250 mm;
• Feed material at a height of – 900 mm;
• Product drying fans - 5 pcs. (radial);
• Power of one fan – 0.18 kW. – 1,440 rpm.
• Equipped with side access covers on both sides;
• Equipped with a drip tray with four outlets;
• Adjustable leg height;
• Construction - stainless steel.