French fries production line with a capacity of up to 3 t/h of raw material

I. FEMIA 2-chamber washer and descaler with a threshold receiving conveyor

Dimensions:

• Overall length – 6,450 mm;
• Overall width – 2,190 mm;
• Overall height – 2,400 mm.

Descaling chamber:

Overall dimensions

• Length – 4,280 mm
• Width – 2,190 mm;
• Height – 1,700 mm.

Internal dimensions:

• Length – 4,000 mm;
• Width – 1,240 mm
• Depth – 1,390 mm.

Drainage chamber:

Overall dimensions

• Length – 2,320 mm
• Width – 1,860 mm;
• Height – 880 mm.

Internal dimensions:

• Length – 840 mm;
• Width – 1,500 mm;
• Depth – 600 mm.

Threshold receiving conveyor:

Dimensions:

• Belt length – 2,700 mm;
• Belt width – 670 mm;
• Threshold height – 70 mm;
• Threshold width – 600 mm;
• Spacing between thresholds– 170 mm

Technical data

• The water circulation system consists of 5 circuits powered by 1 collector, the turbulent water

movement is generated by nozzles located on the piping of individual circuits

• Water pump - power 10 kW;
• The raw material is transferred from the descaling chamber using a water stream from the nozzles,

and it is collected via a water jet belt conveyor with threshold (drainage) belt

• Bathtubs and conveyor made of stainless steel
• Construction of a water circulation system – galvanized steel pipes

II. Lubeca drum washing machine

The drum washer is designed for the thorough washing of vegetables and other agricultural products. Its rotating drum design allows for the effective removal of soil, sand, and other contaminants from the product surface. The machine is ideal for farms, sorting plants, and fruit and vegetable processing plants. Thanks to its large working drum and appropriately selected motor power, the device ensures efficient and continuous operation, while also being simple to use and durable. The design allows for convenient product loading and efficient discharge after the washing process.

Overall dimensions:

• Length - 4,450 mm;
• Width - 1,020 mm;
• Height - 2,400 mm.

Technical specifications:

• Type - LW ​​1091;
• Power supply - 380 V;
• Frequency - 50 Hz;
• Current - 19 A;
• Drum diameter - 800 mm;
• The diameter of the drum drain holes is 25 mm.
• The internal drum water spray tube is Ø 32 mm.

Key Features

• Efficient drum washing system
• Sturdy and durable construction
• Easy product loading and unloading
• Continuous operation possible
• Easy operation and maintenance
• Ideal for farms and processing plants

III. Root Vegetable Pressure Scalding Unit – KOMEN KUIN

This unit is designed for pressure scalding root vegetables, designed for processing potatoes and other root vegetables. The device enables effective skin removal while maintaining the quality of the raw material, utilizing high steam pressure and an automated scalding process.

Overall dimensions:

• Length: 7,600 mm
• Width: 3,850 mm
• Height: 4,100 mm

Composition of the unit:

1. Loading conveyor to the weigher – rubber sill belt, length 5,000 mm, width 500 mm, lifting height 3,700 mm, sill spacing 300 mm

2. Raw material portion weigher – load-sensing, belt 600 x 1,250 mm, gate opened by a pneumatic actuator

3. Scalding unit (Komen Kuin pear-type scalder) – capacity 300 l, operating pressure up to 14 atm, steam consumption approx. 0.3 kg per 1 kg of raw material, feed controlled by a steam actuator

4. Scalding chute and screw receiver – screw length 3,600 mm, cross-section 390 mm mm, 200 mm stroke

5. Steam expansion tank – 750 l

6. Automatic valves and pressure piping

Technical data:

• Capacity: approx. 3 t/h
• Design: weigher, chute, screw receiver, control boxes, and housing – stainless steel; construction – painted steel

Advantages:

• Effective scalding of root vegetables and quick skin removal
• Efficient process thanks to automation and steam pressure
• Sturdy construction with stainless steel components
• Optimal steam consumption (approx. 0.3 kg/kg of raw material)

IV. Brush-Rubbing Unit for Root Vegetables After Parboiling

The brush-rubbing unit for root vegetables is a complete, industrial solution designed for the effective cleaning of vegetables such as potatoes, carrots, beets, and parsley.

The device combines high efficiency, water savings, and operational reliability thanks to the use of a closed water circuit and robust mechanical components.

Washing Unit Composition

The brush-rubbing unit for root vegetables consists of three main components:

1. A threshold feeder with a bar belt and carriers,
2. A carousel brush-rubbing unit,
3. A closed-circuit water cleaning device that supplies the brush-rubbing unit,
4. A mesh conveyor that collects the washed vegetables.

Overall Unit Dimensions

• Length: 6,200 mm
• Width: 2,200 mm
• Height: 3,000 mm Unit

Technical Data:

• Capacity: up to 6,000 kg/h (depending on the raw material size)
• Water consumption: 3–4 m³/h
• Electrical consumption: 2.42 kW
• Main drive: 3 kW – 2,240 rpm

1. Threshold feeder with bar belt

Feeder Technical Data

• Length: 3,300 mm
• Width: 900 mm
• Height: 3,000 mm (±100 mm)
• Bar belt Length: 3,000 mm
• Width: 500 mm
• Spacing between thresholds: 400 mm
• Spacing height: 80 mm
• Spacing between bars: 25 mm
• Feed hopper: height 1,000 mm

2. Carousel Brush Squeegee

Technical Data:

• Diameter: Ø 2,250 mm
• Height: 2,100 mm
• Upper Brushes: 12 pcs. - trapezoidal, forming a conical circle
• Dimensions of a single upper brush
• Length: 600 mm
• Width: max. 450 mm / min. 170 mm
• Bristle Length: 70 mm

Equipment:

• Brush, conical, rotating lower plate,
• height adjustment between the upper and lower brushes,
• upper and lower brushes - used.

3. Closed-circuit water cleaning device with mesh discharge conveyor

Tub technical specifications

• Length: 2,300 mm
• Width: 2,000 mm
• Height: 2,100 mm
• Water circulation pump: 1.1 kW – 1,440 rpm

Discharge belt conveyor

• Length: 2,250 mm
• Working width: 750 mm
• Drive: 0.55 kW gear motor – 1,440 rpm

Closed water circulation significantly reduces water consumption and operating costs.

Use of the brush-rubbing unit for vegetables

The device is used in:

• root vegetable processing plants,
• vegetable sorting and packaging plants,
• food processing lines,
• farms and vegetable distribution centers.

V. Inspection table

Dimensions:

• Length - 6.200 mm;
• Width – 1,300 mm;
• Height – 1,900 mm (with lighting)

Technical data:

• Polyurethane belt - white;
• Belt length – 6,000 mm;
• Belt width - 800 mm;
• Height to the working surface of the belt – 1,250 mm (adjustable ± 400 mm;
• Motor – gear motor – 0.57 kW – 1,310 RPM;
• Four lighting lamps;
• On four rotating wheels;
• Completely stainless steel.

VI. Descaler

Overall dimensions:

• Overall length - 4.950 mm;
• Overall width - 1,400 mm;
• Overall height - 1.570 mm.

Technical data:

• Dimensions of descaling tank:

- Length of the tub - 2,000 mm;

- Width of tub - 800 mm;

- Depth of tub - 520 mm;

• Transporting raw material from the descaling chamber is carried out using

horizontal water stream, forced by the circulating pump and the rotary blade selector;

• Execution - fully stainless steel.

VII. Threshold Conveyor

Overall Dimensions:

• Width: 650 mm
• Height: 1,750 mm
• Depth: 1,600 mm

Technical Data:

• Belt Length: 2,000 mm
• Belt Width: 500 mm
• Spacing between Cleats: 160 mm
• Clearance Height: 55 mm
• Lifting Height: 1,650 mm
• Drive: Motor-drum
• Belt Material: Polyurethane
• Construction and Frame: Stainless Steel

VIII. Slicer "URSCHEL" model GK

The URSCHEL GK model slicer is a professional device designed for cutting various seedless fruits and root vegetables. The machine enables slicing into slices, sticks, or cubes depending on the cutting assemblies used, providing versatility in processing and preparing the raw material for further production.

Technical data:

• Manufacturer: Urschel, USA
• Model: GK
• Cutting modes: slices, sticks, dice
• Post dimensions: 10 × 10 mm
• Engine: 1.5 kW
• Rotational speed: 1 470 rpm
• Performance: 3.5 t/h

Dimensions:

• Length: 1 500 mm
• Width: 1 200 mm
• Height: 1 230 mm

Most important advantages:

• Versatile fruit and vegetable cutting - slices, sticks, cubes
• Precise and repeatable portions thanks to tooling 10 × 10 × 10 mm
• Industrial throughput – 3.5 t/h
• Solid and durable construction ensuring stable and safe operation

IX. Threshold Feeder from Slicer to Blancher

Overall Dimensions:

Total length - 4,000 mm;

Total width - 1,250 mm;

Discharge height - 2,400 mm;

Technical Data:

• Loading height - 600 mm;
• Threshold belt, polyethylene;
• Inclination angle - 45°;
• Working belt length - 3,800 mm;
• Total belt width - 420 mm;
• Working belt width - 300 mm;
• Feeder height - 80 mm;
• Feeder spacing - 450 mm;
• Drive - motorized drum;
• Drip channel under the belt;
• Construction - stainless steel;
• All swivel casters with locks.

X. "TEN BRINK" Steam Drum Blancher - Stainless Steel

The "TEN BRINK" PB 2 Steam Drum Blancher is an industrial device designed for the efficient blanching of vegetables and other raw materials.

Constructed of stainless steel, it ensures long life, corrosion resistance, and reliable operation in food processing plants.

Overall dimensions:

• Length: 3,800 mm
• Width: 2,150 mm
• Height: 2,220 mm

Technical Data:

• Manufacturer: TEN BRINK, Nürnberg
• Type: PB 2
• Year of manufacture: 1989
• Drum length: 2,400 mm
• Drum diameter: Ø 1,200 mm
• Infeed: length 1,000 mm, width 600 mm
• Outfeed: length 1,200 mm, width 500 mm
• Drive: geared motor with speed control
• Motor power: 0.75 kW, 1,380 rpm
• Construction: stainless steel

Advantages of the blancher:

• Efficient and uniform blanching of raw materials
• Drum speed control allows for adjustment to the type of raw material
• Durable stainless steel construction ensures long service life

XI. Feeder

Overall dimensions:

• Length – 2,400 mm;
• Width – 1,200 mm;
• Discharge height – 1,700 mm;
• Infeed height – 1,150 mm.

Technical Data:

• Conveyor belt width – 880 mm;
• Spacing distance – 205 mm;
• Spacing height – 20 mm;
• Adjustable legs;
• Motor with gear reducer – 0.75 kW – 1,400 rpm
• Stainless steel construction.

XII. Jorgensen Stainless Steel Bucket Blancher

The Jorgensen Bucket Blancher is an industrial device designed for efficient blanching of vegetables in processing lines.

Made entirely of stainless steel, it ensures durability, hygiene, and reliable operation in food processing.

Overall dimensions:

• Total length: 7,000 mm
• Total width: 1,600 mm
• Total height: 2,300 mm
• Pedestal dimensions:
• Length: 5,400 mm
• Width: 1,340 mm
• Height: 1,260 mm

Technical Data:

• Manufacturer: R. BOG. Jorgensens Maskinfabric, Hjalles, Denmark
• Blancher Material: Stainless Steel
• Pedestal: Carbon Steel
• Bucket Dimensions: Width 1,000 mm, Height 130 mm
• Infeed Dimensions: Width 900 mm, Length 360 mm, Height 1,380 mm
• Outfeed Dimensions: Width 930 mm, Height 800 mm
• Temperature Control: Automatic Steam Valve with Pneumatic Drive
• Blancher Chamber: 5 Top Covers with Handles, Water-Filled Cover Seals
• Inspection Windows: 4 Round

• Advantages of the Jorgensen Bucket Blancher:

• Efficient and Even Blanching of a Variety of Vegetables
• Stainless Steel Construction Ensures Hygiene and Long Life
• Automatic Steam Temperature Control for a Precise Process
• Easy Access Thanks to Inspection Covers and Inspection Windows

XIII. Fan Dryer - Stainless Steel

This fan dryer is designed for the food industry and is ideal for drying vegetables and fruit after blanching.

The device uses air forced through five radial fans, evenly distributed along the entire length, ensuring fast and effective drying.

Overall dimensions:

• Total length: 6,350 mm
• Total width: 1,100 mm
• Height: 1,440 mm (with control box – 1,600 mm)

Technical data:

• Belt width: 800 mm
• Working belt length: 6,250 mm
• Infeed dimensions: 800 x 450 x 200 mm
• Number of fans: 5, radial
• Fan power: 0.18 kW, 1,440 rpm
• Belt drive: 0.75 kW with variable speed control (inverter)
• Mesh belt, stainless steel
• Equipped with side inspection covers
• Mobile – on four wheels, two swivel with locks
• Made entirely of stainless steel

Advantages:

• Even and fast product drying
• Belt speed adjustment for optimal drying time
• Durable construction and Hygienic materials
• Easy access to the interior thanks to inspection covers

XIV. A unit for frying and searing food products. BESTMONT 600 mm electric fryer with cooking oil tank.

Overall dimensions:

• Total length: 7,500 mm;
• Width: 1,700 mm;
• Total width with oil tank: 1,950 mm;
• Total height with mast: 3,600 mm.

Technical data:

• Fryer tank width: 780 mm;
• Lower fryer belt:

- Width: 600 mm;

• Upper pressure belt:

- Width: 600 mm;

• Belt speed: adjustable;
• Conveyor type: mechanical - mesh belt;
• Conveyor belt dimensions: 600 x 7,500 mm;
• Bottom solids scraper: belt with crossbars;
• Oil circulation system: circulation pump;
• Continuous oil filtration system: two mesh filters;
• Fryer tank oil level control: level sensors;
• Oil tank: 1,500 l with conical bottom;
• Piping and valve system for oil circulation and drainage;
• Lid and grate lifting masts: two with hoists;
• Manual chain hoists;
• Number of heaters: 34;
• Per heater power: 6.7 kW;
• Total heater power: 227.8 kW;
• Heater activation: sequential, programmer-controlled;
• Weight: 3,200 kg;
• Construction: entirely stainless steel.

XV. XV. Fan Dryer - Stainless Steel

This device is used to dry products after blanching, using air forced through five fans evenly distributed along the entire length of the device.

Overall dimensions:

• Total length - 6,350 mm;
• Total width - 1,100 mm;
• Height 1,440 mm (with control box - 1,600 mm)

Technical data:

• Belt width - 800 mm;
• Belt working length - 6,250 mm;
• Feed dimensions:

- Width - 800 mm;

- Length - 450 mm;

- Depth - 200 mm;

• Product drying fans - 5 pcs. (radial);
• Per fan power - 0.18 kW - 1,440 rpm;
• Belt drive power – 0.75 kW with smooth speed adjustment;
• Belt speed adjustment via inverter;
• Equipped with side inspection covers;
• On four wheels – two swivel with locks;
• Belt – mesh, stainless steel;
• Finish – stainless steel