MAYONNAISE LINE

Mayonnaise line

I. Mayo production device "MEPROTEK"

BSA-150 Type – Switzerland

Vacuum homogenizer for mayonnaise and sauces with jacket

for reheating or cooling the product.

Dimensions:

• Width - 1,610 mm;
• Depth - 1,380 mm;
• Height - 2.390 mm;

Technical data:

• Tank diameter - 820 mm;
• Tank depth - 1,000 mm;
• Total tank volume - approx. 180 l;
• Wall-mounted agitator with adjustable speed;
• Properel mixer with adjustable speed;
• Homogenizing-pumping head;
• Jacket for heating or cooling the product
• Wall-mixing motor - 1.5 kW, 380 V, 1,400 rpm, gear motor with manual regulator;
• Propeller mixer motor - 1.1 kW, 380 V, 2,980 rpm, gear motor with manual regulator;
• Homogenizing-pumping head motor: approx. 7 kW
• Process control - PLC controller;
• Lid lifting - electric cylinder.
• Gross weight - 930 kg
• Construction - Stainless

  II. Doser MXRN - 1.000

Machine for filling a variety of semi-liquid products

and liquids for plastic, glass or metal packaging.

Dimensions:

• Width - 1.170 mm;
• Length - 1.950 mm;
• Height - 2,380 mm.

Technical data:

• Manufacturer - Metax Raszyn;
• Type - MXRN-1000;
• Smooth dosing regulation - 0 - 500 ml;
• Performance up to 50 cycles/min. smoothly adjustable;
• Number of packages per cycle - 6;
• Supply - 400 V 50 Hz;
• Installed power - 3 kW;
• Air consumption - (at 5 bar pressure) 13.5 I/m;
• Total weight - 700 kg.

III. Spiral wafer crimper, "TWIST - OFF" type ZSG-1, "TREPKO" (UNIPAK)

Dimensions:

• Overall length - 2.800 mm;
• Width - overall - 1,050 mm;
• Overall height - 2.260 mm.

Technical data:

• Operational performance - 3,500 - 7,000 pcs./h;

theoretically - up to 13,000 pcs./h;

• Diameter range of wafers - 50-130 mm;
• Welding bead height range - 60-250 mm;
• Diameter range of covers - 52-94 mm;
• Mass - approx. 1,000 kg;
• Power supply - 220V/380V - 50 Hz - 1.87 kW;
• Steam demand - 30-50 kg/h;
• Steam pressure - 0.2 - 0.4 MPa;
• Water demand - 100 l/h.

IV. Carousel Labeling Machine - Type ECA 09

Labeler intended for applying labels to packaging

cylindrical shape, e.g.: bottles, cans, plastic packaging, etc.

Dimensions:

• Length - 2.500 mm;
• Width - 1.175 mm;
• Height - 2,200 - 2,150 mm.

Technical Data:

• Transporter distance from floor: 950 - 1,100 mm;
• Total weight - 550 kg;
• Performance - 9,000 units/hour (smooth throughput regulation);
• Packaging diameter - min. 50 mm - max. 100 mm;
• Drive - electric motor 2.2 kW, 2,800 rpm;
• Supply voltage - 380 V, 10 A;
• Air pressure - 0.6 MPa.

 V. DRX X-ray detector - Type "DN UO - 3000"

Detector for scanning jars and cans with products

food products moving on a conveyor. Detects contaminants

metal and glass in the product.

Dimensions:

• Width - 1,500 mm;
• Length - 2.500 mm;
• Height - 2,200 mm;
• Total weight - 550 kg.

Technical data:

• Normal throughput - 1,500 pcs/h (conveyor speed from 12 to 18 m/min);
• Packaging diameter - 45 - 180 mm;
• Packaging height - 50 - 170 mm;
• Compressed air pressure (required) - 0.6 MPa;
• Demand for compressed air - 1m3/h;
• Serial number - 56/2008.

 VI. BAT FORUM machine for forming into bundles and wrapping

glass or plastic containers (jars, bottles)

Dimensions:

• Width – 2,400 mm;
• Depth – 1,550 mm;
• Height – 2,100 mm.

Technical data:

• Manufacturer – BAT FORUM, POLAND
• Current tooling enables execution of a package with the following parameters:
• Number of rows of containers – 3;
• Max. package width – 230 mm;
• Maximum package height – 345 mm;
• Maximum package length – 400 mm,
• Width of conveyor belt for containers – 250 mm;
• Execution of a feeding belt – modular from plastic
• Length of the heating cutting strip – 700 mm;
• Length of lower and upper sheet-feeding rollers - 770 mm;
• 2 feed roller drives for foil and 2 conveyor drives – total power about 1 kW
• Piston cylinders moving the bundle to the heating strip, moving the heating strip and clamp – pneumatic;
• Adjustment of width, length and height of the package – manual;
• Control – electronic;
• Implementation:

- Frame – painted carbon steel;

- Guards – painted carbon steel, stainless steel;

- Partitions dividing containers into rows – stainless steel;

- Wrapping chamber guards – polycarbonate/plastic sheets and wire mesh made of lacquered carbon steel.

VII. Heating tunnel (shrinking)

The heating tunnel is a device designed to preheat products or packaging on the production line. Thanks to a controlled heating chamber, the tunnel provides uniform and efficient heating, increasing the efficiency of the packaging process and the preparation of products for further processing or distribution.

Technical data:

• Length of heating chamber: 1.000 mm
• Gate width: 600 mm
• Gate height: 400 mm

Dimensions:

• Length: 2.100 mm
• Width: 900 mm
• Height: 1.422 mm

Advantages of the device:

1. Even heating: the heating chamber provides a constant temperature across the entire width of the tunnel.
2. Production optimization: enables quick and effective preparation of products for further packaging stages.
3. Ergonomic design: appropriate gate width and height facilitates feeding and receiving products.
4. Versatile application: ideal for heating various types of packaging, shrink wrap films, and products requiring stable temperature.